Double Station Vacuum Thermoforming Machine

Product Overview

KCM Double Station Vacuum Forming Machine can be composed by Heating Move in and out, Thermo Forming Unit by Mold Table and Middle& Lower Pressing Frame together with another Upper Frame for Forming Assistance Device Fitting, Others by Hydraulic Section/ Electrical Section and Pneumatically System etc…

Characteristics

Automatic loading and unloading, as well heating, and forming. Less operators, and easy operation. This kind of machine is suitable for forming large size. Servo drive, the speed is adjustable, accurate positioning. Big size touch screen with high definition, configured intelligent algorithms to control the temperature by point to point for the whole heating zone.

Technical Data

Here are the speicification for reference, it's also available to make it customized as per your requirement.

Foaming area: composed of 60*120/500W quatz heaters 14 rows *17columns，Sheet size：2200x1350x4mm.

1. Size: 8000×5400×4800(L×B×H)mm

2. Forming area：2100mm*1250mm

3. Max forming depth：800mm

4. Heating power：around 190Kw（Max）；single 500W

5. Main power：around 230Kw（Max）

6. Forming mode：male forming

7. Cycle time：around door 70s/pcs，cabinet 100s/pcs(exclude manual time)

8. Compressed air：2"（0.55-0.65Mpa）

9. Water：0.2T/H

10. Sheet thickness：1.0--5 .5mm（door≤2mm）

11. Sheet material：ABS or HIPS

12. Platform height: 1600 mm

13. Accuracy：±0.2mm

Processing Flow Chart

1. Put all sheets on the loading stacker which will arise controlled by servo system

2. The sucker on mechanism down to place for picking the sheet up

3. Sucker takes the sheet horizontal moving to forming station

4. put the sheet down

5. mechanism revert to home place for picking next sheet

6. the servo motor drives the swaging frame to move downwards and press against the sheet material

7. the heating plate moves forward to heat the sheet material

8. the heating plate retreats home after completion of heating

9. bubbling (blowing for a half arc as a bubble)

10. servo motor drives Vacuum Forming Mold upward in place

11. Vacuuming Supply to absorb heated sheet materials to the surface of Vacuum Forming Mold

12. Cooling Fan Blow Wind onto the Surface of Inner Liner Outside for Cooling and Forming

13. Mold goes down for de-molding

14. the clamper on the frame clamps the edges of formed product and goes upward

15. the mechanism with sucker move horizontal to forming area again and put the next sheet down

16. at the same time, the clamper which clamps the formed product, now release the product falling down to the platform on mechanism

17. the mechanism takes the formed product back to home place for picking next sheet, at the same time, the swaging frame goes downward, heating plate moves forward for heating, then pushing mechanism is moving forward to unload the formed product to unloading platform

18. now for next circle of production as the same.